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Foil: challenges & solutions.

Publication: Label & Narrow Web
Publication Date: 01-MAR-08
Format: Online
Delivery: Immediate Online Access

Article Excerpt
Foil stampers face challenges every day, but knowing how to handle them can make the converter a valuable partner to the customer. Following are some examples of foil application challenges and the techniques to solve them.

[ILLUSTRATION OMITTED]

Cold Foil

Challenge: Pinholes in...

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Solutions: Pinholes generally occur in absorbent substrates like semi-gloss paper and are not usually an issue with film stocks. Adhesive may dive into the stock, leaving an insufficient deposit of adhesive atop the substrate, making it difficult to achieve a complete transfer.

Check the viscosity of the adhesive being used. There may be a higher viscosity adhesive on the market. Prime the substrate in the station immediately before the adhesive station to seal the sheet. By keeping the adhesive on top of the substrate you form a deposit sufficient enough to create a complete bond to the foil.

Try increasing the press speed. At higher speeds, there is less time for the adhesive to dive into the substrate. Another solution is to reduce the line count of the anilox...

NOTE: All illustrations and photos have been removed from this article.



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