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Slimming down helps firm stay in parts race.

Publication: Crain's Detroit Business
Publication Date: 15-MAR-04
Format: Online - approximately 722 words
Delivery: Immediate Online Access
Full Article Title: Slimming down helps firm stay in parts race.(News)

Article Excerpt
Byline: Laura Bailey

In 1999, Romulus-based Aztec Manufacturing Corp. had a problem: as a smaller tier-one supplier for Ford Motor Co., it had to begin aggressively cutting costs to remain competitive.

So, the company dove headfirst into lean manufacturing but took the concept beyond just the production line. Aztec saved $1.3 million in operating costs last year through manufacturing process improvements. It also significantly reduced energy costs, workers' compensation costs and the number of workplace injuries, and started training programs to teach lean concepts throughout the company, said Chairman and CEO Frank Lopez.

"It's about creating a culture in our organization, and we're still working on it,''...

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